Transfer Case Product Series

Transfer Case – Key Features

  1. Vehicle Applicability
    • Based on AWD technology derived from RWD, suitable for various vehicle types (pickups, off-road, etc.).
    • Multiple modes available: 2H / 4H / 4L.
  2. Shift Operation
    • Electronically controlled shifting: compact package for easy vehicle packaging; rotary shift switch for a clean, intuitive interface.
    • 2H → 4H: shift-on-the-fly when vehicle speed ≤ 60 km/h.
    • 4H → 4L: vehicle must be stopped; for MT press the clutch, for AT set the selector to N.
    • Electromagnetic synchronizer: for models with an electronically controlled front clutch, electromagnetic actuation reduces 2H↔4H shift shock.
  3. NVH
    • Optimized chain design with internal/external meshing plate structure to reduce chain-drive noise.
    • Planetary gearset with ground teeth and post-heat finishing for high precision and good NVH performance.
  4. Durability
    • Design life: 10 years / 250,000 km.
    • Dedicated transmission lubricant with self-cleaning filtration; extended drain interval.
    • Maintenance: check oil every 8,000 km (or at engine-oil service); replace lubricant every 40,000 km or once per year.

Automatic Transmission Series

400 N·m Longitudinal RWD 6-MT Platform Series

Key Parameters (Summary)
Drive Layout Longitudinal RWD / 4WD
Shaft Architecture Three-shaft design
Center Distance 82 mm
Number of Gears 6 forward + 1 reverse
Synchronizer
  • 1st/2nd: triple-cone
  • 3rd/4th: double-cone
  • 5th/6th: single-cone
  • Reverse: sliding-gear type
  • Multiple friction materials available
Torque Capacity 400 N·m (bench rating 350 N·m) — headroom reserved for torque upgrade
Gear Ratios Currently 8 ratio sets available; for 6TD82 — 1 set available
Total Mass 60–64 kg

350 N·m Longitudinal RWD 5-MT Platform Series

Key Parameters (Summary)
Drive Layout Longitudinal RWD / 4WD
Shaft Architecture Three-shaft design
Center Distance 82 mm
Number of Gears 5 forward + 1 reverse
Synchronizer
  • 1st/2nd: triple-cone
  • 3rd/4th: optional single or double-cone
  • 5th: single-cone
  • Reverse: straight-cut + semi-synchronizer
  • Multiple friction materials available
Torque Capacity 350 N·m (bench rating)
Gear Ratios 14 ratio sets available (configurable)
Total Mass 52–54 kg

350 N·m Longitudinal RWD 6-MT Platform Series

Key Parameters (Summary)
Drive Layout Longitudinal RWD / 4WD
Shaft Architecture Three-shaft design
Center Distance 82 mm
Number of Gears 6 forward + 1 reverse
Synchronizer
  • 1st/2nd: triple-cone
  • 3rd/4th: optional single or double-cone
  • 5th/6th: single-cone
  • Reverse: sliding-gear type
  • Multiple friction materials available
Torque Capacity 350 N·m (bench rating)
Gear Ratios Four ratio sets available (configurable)
Total Mass 54–56 kg

230 N·m Longitudinal RWD 5-MT Platform Series

New Energy Platform Series

Key Parameters (Summary)
Drive Layout Transverse FWD / RWD
Shaft Architecture Two-shaft design
Center Distance Adjustable on request
Gear Ratio Adjustable on request
Torque Capacity 130–440 N·m
Max Speed 13,000 rpm

Transverse Transmission Series

Max Input Torque 250 N·m
Max Input Speed 6000 rpm
Center Distance IN–OUT: 71 mm
OUT–DIF: 121 mm
Gears 6 speeds (fully synchronized)
Gear Type Ground teeth, Grade 6
Housing ADC12
Gear Ratios 1st 3.727,  2nd 2.048,  3rd 1.357,
4th 1.032,  5th 0.821,  6th 0.690,
Reverse 3.818,  Final Drive 3.611 / 4.267
Synchronizer 1st–2nd triple-cone (steel ring); 3rd–4th double-cone; 5th–6th & reverse single-cone; friction faces lined with carbon material.
Weight 40 kg

Industry News 04

Author: dehaoindustry.com AddTime: 2025-08-27
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Industry News 03

Author: dehaoindustry.com AddTime: 2025-08-27
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